basalt grinding mill for paper making in Oman 325 mesh

basalt grinding mill for paper making in Oman 325 mesh

Introduction

Basalt, a hard and dense volcanic rock rich in silica and alumina, has increasingly found its way into industrial applications due to its mechanical strength and chemical stability. One of the emerging applications is in the paper-making industry, where finely ground basalt powder serves as a high-performance filler and coating material. Producing basalt powder at a fineness of 325 mesh requires advanced grinding equipment capable of handling abrasive and hard minerals efficiently. In Oman, the demand for such fine basalt powder has grown in line with the expansion of environmentally friendly paper manufacturing processes. This article provides an in-depth analysis of basalt grinding solutions for 325 mesh applications in Oman, focusing on energy-efficient and high-precision milling technologies from Shanghai Zenith Machinery Co., Ltd.

Basalt grinding mill in operation

Requirements for Basalt Grinding in Paper Making

To achieve consistent paper quality, the basalt filler must reach a uniform particle size distribution of 325 mesh (about 44 µm). This ensures smooth paper texture, optimal opacity, and improved ink absorption. Moreover, the grinding process must ensure low contamination levels and maintain the mineral’s natural whiteness and brightness. In Oman’s hot and dry climate, grinding systems also need to consider efficient cooling and dust control to ensure stable production and worker safety.

Key Challenges in Basalt Grinding

  • Hardness: Basalt has a Mohs hardness of 6–7, making it one of the hardest natural materials used in industrial powder applications. Conventional mills often suffer from excessive wear when handling such materials.
  • Particle Fineness: Achieving 325 mesh consistency requires precise control of grinding pressure and classifier speed.
  • Energy Efficiency: Grinding basalt consumes more power compared to softer minerals like limestone. Minimizing energy consumption is crucial for cost-effectiveness.
  • Heat Management: High friction during grinding can raise temperatures, risking product discoloration.

To overcome these challenges, modern mills must integrate intelligent control systems, wear-resistant materials, and efficient classification mechanisms. Shanghai Zenith Machinery Co., Ltd. has developed several solutions suitable for 325-mesh basalt processing, especially for applications in Oman’s growing paper-making sector.

Shanghai Zenith Machinery’s Expertise

Established as a pioneer in industrial grinding, Shanghai Zenith Machinery Co., Ltd. has built a worldwide reputation for designing technically advanced mills capable of producing ultra-fine powders efficiently. The company specializes in integrating research, development, production, and sales of grinding equipment. Its portfolio includes cutting-edge models such as the MTW Trapezium Grinding Mill, LM Vertical Grinding Mill, and XZM Ultrafine Grinding Mill, each designed for specific fineness and capacity ranges.

Recommended Equipment for Basalt Grinding at 325 Mesh in Oman

For the Oman paper-making industry, achieving a fine basalt powder of 325 mesh demands a balance between energy efficiency, stability, and consistent fineness. Two models from Zenith’s product range stand out for this requirement: the XZM Ultrafine Grinding Mill and the LM Vertical Fine-powder Mill. Both mills offer stable operation, high productivity, and minimal maintenance, which align perfectly with Oman’s industrial needs.

Basalt grinding plant in Oman

XZM Ultrafine Grinding Mill — Ideal for 325 to 2500 Mesh Applications

The XZM Ultrafine Grinding Mill is designed for producing superfine powder from minerals with a hardness below seven. It uses a multi-ring roller structure and built-in classifiers to control the final particle size accurately. For basalt processing at 325 mesh, the XZM mill ensures uniform output and low energy consumption.

Technical Parameters of XZM Ultrafine Grinding Mill
Model Working Diameter (mm) Max Feed Size (mm) Final Size (mesh) Output (kg/h) Main Motor Power (kW)
XZM221 Φ800 ≤20 325–2500 500–4500 75
XZM268 Φ1680 ≤20 325–2500 5000–25000 315

Its core advantages include low vibration, high wear resistance, and an integrated dust collector, which is critical for controlling air quality in Oman’s production environments. The XZM mill’s precise control system allows users to adjust fineness based on paper-grade requirements, making it versatile for multiple applications.

LM Vertical Fine-powder Mill — Efficient Integrated Grinding System

The LM Vertical Fine-powder Mill provides an integrated solution for milling, drying, classifying, and material transport. The model series LM130X-GX and LM220X-GX are specifically designed for 325–600 mesh fine mineral powder production. With a vertical design, the mill occupies less plant space and reduces the need for multiple auxiliary machines.

Technical Parameters of LM Vertical Fine-powder Mill
Model Plate Diameter (mm) Capacity (t/h) Output Fineness (D97) Main Motor (kW)
LM130X-GX 1300 4–12 325–600 mesh 220
LM220X-GX 2200 15–30 325–600 mesh 560

The LM mill’s built-in classifier ensures precise control of the particle-size distribution, which is essential for high-quality paper coating and filler preparation. The design minimizes energy loss and allows for continuous, automated operation—all critical for sustainable production in Oman’s industrial zones. Additionally, its sealing system effectively reduces dust emissions, meeting environmental standards set by Oman’s Ministry of Commerce and Industry.

Zenith LM Vertical Fine-powder Mill structure

Process Design Example: Basalt Grinding Plant in Oman

A typical basalt grinding plant designed for 325-mesh output in Oman would follow a configuration like the following:

  1. Raw Material Crushing: Basalt rocks are crushed to below 20 mm using a jaw crusher or impact crusher.
  2. Drying Stage: A rotary dryer or hot air blower ensures that the feed material moisture is below 1% before entering the mill.
  3. Grinding & Classification: The LM or XZM mill grinds the material and simultaneously classifies it with a built-in separator, ensuring consistent particle fineness.
  4. Collection: A pulse dust collector gathers the fine basalt powder, which is then stored in silos for paper filler formulation.
  5. Quality Control: Laser diffraction analyzers verify the particle-size distribution to confirm uniformity at 325 mesh.

Such a system design reduces manual handling, ensures energy savings, and meets Omani industrial safety and emission standards. In addition, integrating Zenith’s intelligent control systems helps operators monitor the entire process, optimizing throughput and energy usage.

Economic and Environmental Benefits

By adopting high-efficiency grinding systems like the LM or XZM series, Omani manufacturers can attain multiple benefits:

  • Lower Operating Costs: High-efficiency grinding reduces energy consumption per ton of product by up to 30% compared to conventional mills.
  • Reduced Maintenance: Use of wear-resistant materials extends the service life of key components, minimizing downtime.
  • Improved Product Quality: Uniform 325-mesh basalt powder improves the tensile and surface properties of paper, resulting in higher market value.
  • Environmental Compliance: Zenith’s mills are equipped with advanced dust-control and noise-reduction designs, fully compliant with Omani environmental regulations.

Conclusion

Producing high-quality 325-mesh basalt powder plays a crucial role in enhancing the performance and cost-efficiency of paper products. Shanghai Zenith Machinery Co., Ltd. offers technologically advanced, environmentally sustainable solutions tailored for Oman’s industrial environment. Both the XZM Ultrafine Grinding Mill and the LM Vertical Fine-powder Mill demonstrate superior adaptability, high productivity, and energy efficiency—making them ideal choices for basalt grinding in paper-making applications.

As Oman continues to diversify its economy through innovation and sustainable manufacturing, Zenith’s expertise and machinery will remain integral to local industries aiming for precision, quality, and sustainable growth.

Based on over thirty years of on-site test data accumulation and experimental analyses, SBM has developed the MRN grinding mill, the fifth-generation pendulous hanging grinding...
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