Egypt has long been recognized as a key hub for mineral resources in North Africa. Among the essential raw materials used in infrastructure and industrial applications, gypsum plays a major role in the construction sector, especially in producing wallboards, plasters, and cement additives. With the country’s continuous infrastructural development, the demand for high-quality gypsum powder has increased significantly, calling for efficient, reliable, and cost-effective grinding solutions.
To meet this growing demand, advanced grinding equipment such as those offered by Shanghai Zenith Machinery Co., Ltd. provides an optimal balance between productivity, energy efficiency, and operational stability. This article explores the use of modern gypsum grinding mills — specifically designed to achieve 20–30 TPH capacity for construction aggregate applications in Egypt — while also introducing two of Zenith’s remarkable products suitable for this purpose.
Gypsum is widely used as a construction material across Egypt and globally due to its versatility, availability, and cost efficiency. As a core ingredient in cement, plaster, and drywall manufacturing, it supports massive construction projects such as residential housing, industrial complexes, and public infrastructure. The Egyptian gypsum market has been expanding with the rise in construction activities along the Nile Delta and major cities like Cairo, Alexandria, and Giza.
In addition to domestic demand, Egypt serves as a regional exporter of gypsum products, making effective grinding and processing a critical factor in maintaining competitive pricing and superior quality. Thus, selecting the appropriate grinding technology directly affects production output, energy consumption, and product fineness.
For gypsum powder production targeting a throughput of 20–30 tons per hour, a grinding mill must balance several variables, including feed size, final product fineness, power consumption, and maintenance requirements. The ideal system should incorporate drying and classification functions to ensure that the final powder exhibits consistent quality and moisture control. Additionally, the integration of eco-friendly technologies helps reduce dust emissions and environmental impact.
The key performance specifications for a 20–30 TPH gypsum grinding solution in Egypt include:
The MTW Trapezium Grinding Mill by Shanghai Zenith Machinery Co., Ltd. is one of the most advanced models in modern powder processing. It is designed for high capacity, energy-efficient performance, and fine particle size control, making it highly suitable for processing gypsum into construction-grade fines.
The MTW series incorporates several key engineering innovations such as bevel gear transmission, inner thin oil lubrication system, and arc air channel design, all contributing to enhanced efficiency and lower maintenance overheads. With its intelligent control system, operators can easily adjust output fineness and optimize grinding parameters to suit different gypsum applications.
| Model | Max. Feed Size (mm) | Final Size (mm) | Capacity (t/h) | Main Motor (kW) | Fan Motor (kW) |
|---|---|---|---|---|---|
| MTW138Z | <35 | 1.6–0.045 | 6–17 | 90 | 110 |
| MTW175G | <40 | 1.6–0.045 | 9.5–25 | 160 | 200 |
| MTW215G | <50 | 1.6–0.045 | 15–45 | 280 | 315 |
Based on these figures, the MTW175G model ideally suits gypsum grinding in Egypt for 20–30 TPH production. It offers a well-balanced combination of power, efficiency, and adjustable final product size, allowing producers to maintain consistency and quality across various batches.
For operations requiring integration of multiple processing steps such as drying, grinding, and material conveying, the LM Vertical Grinding Mill also serves as an exceptional choice. This model reduces overall system complexity while delivering stable outputs under high-moisture gypsum conditions commonly found in Egyptian raw materials. Its design ensures minimal dust emissions, high automation, and easy maintenance, which appeal to environment-conscious production setups.
| Model | Plate Diameter (mm) | Capacity (t/h) | Output Fineness (μm) | Max Feed Size (mm) | Main Motor (kW) |
|---|---|---|---|---|---|
| LM130K | 1300 | 10–28 | 170–40 | <38 | 200 |
| LM190K | 1900 | 23–68 | 170–40 | <45 | 500 |
Given its configuration, the LM130K model achieves the optimal capacity range between 20 and 30 tons per hour, allowing integration with dust collection, drying, and conveying systems. This enhances the processing line’s efficiency, making it ideal for gypsum producers targeting superior product uniformity.
A typical configuration for a gypsum grinding production line in Egypt includes:
This integrated system design minimizes handling and energy losses while improving overall process automation. Zenith engineers provide on-site layout planning, installation consultation, and after-sales technical support, ensuring a smooth start-up and consistent operation over time.
Implementing efficient gypsum grinding equipment brings several tangible benefits to producers and the environment:
In conclusion, Egypt’s construction boom continues to drive strong demand for gypsum-based products. Investing in a reliable, high-capacity grinding solution like Zenith’s MTW Trapezium Grinding Mill or LM Vertical Grinding Mill offers producers unmatched efficiency, product quality, and long-term operational stability. Shanghai Zenith Machinery Co., Ltd., with its robust research and engineering capability, remains a global leader in industrial grinding technology, offering tailored solutions for diverse mineral applications across the world.
Whether for large-scale gypsum production or integrated cement additives, Zenith provides both the machines and the technical expertise required to ensure project success and sustainable productivity.
