marble grinding mill for desulfurization in Philippines 20-30 tph

marble grinding mill for desulfurization in Philippines 20-30 tph

Marble Grinding Mill for Desulfurization in Philippines: A 20-30 TPH Solution

The Philippines, with its growing industrial sector and commitment to environmental sustainability, faces increasing pressure to implement effective air pollution control measures. Flue Gas Desulfurization (FGD) is a critical technology in this endeavor, particularly for coal-fired power plants and industrial boilers. A key component of a successful wet FGD system is the preparation of high-quality limestone slurry, where finely ground limestone (marble) acts as the sorbent to remove sulfur dioxide (SO₂). For medium-scale operations requiring a throughput of 20 to 30 tons per hour (TPH), selecting the right marble grinding mill is paramount for efficiency, cost-effectiveness, and compliance.

The Role of Fine Marble Powder in Wet FGD Systems

In wet limestone-gypsum FGD systems, the chemical reaction efficiency is directly influenced by the specific surface area of the limestone particles. Finer marble powder dissolves more rapidly in the scrubber slurry, increasing the rate of SO₂ absorption and the overall desulfurization efficiency, which can exceed 95%. The target particle size for optimal reactivity is typically a fineness of 250-325 mesh (44-63 microns) or even finer. A grinding mill capable of consistently producing powder within this range at a stable 20-30 TPH output is essential for ensuring reliable and efficient desulfurization operations in Philippine power plants and industrial facilities.

Diagram of a wet Flue Gas Desulfurization (FGD) system showing the absorption tower and limestone slurry preparation process.

Challenges in Selecting a 20-30 TPH Grinding Mill

Choosing equipment for the Philippine market involves several considerations:

  • Material Characteristics: Philippine marble/limestone can vary in hardness and moisture content, requiring a robust and adaptable mill.
  • Production Stability: The mill must deliver a steady 20-30 TPH output with minimal fluctuation to match the continuous demand of the FGD system.
  • Energy Consumption: Grinding is an energy-intensive process. High-efficiency mills are crucial to control operational costs.
  • Space and Infrastructure: Industrial sites may have space constraints, favoring mills with a compact footprint.
  • Environmental Compliance: The mill itself should operate with low dust emissions and noise levels.

Recommended Grinding Solution: Zenith’s LM Vertical Grinding Mill

For a 20-30 TPH marble grinding application for desulfurization in the Philippines, Shanghai Zenith Machinery Co., Ltd. recommends its advanced LM Vertical Grinding Mill. As an excellent manufacturer of ore grinding equipment, Zenith has made significant achievements in the field of industrial powder processing. The LM Vertical Mill is particularly suited for this task due to its integrated design that combines crushing, grinding, powder selection, drying, and conveying into one unit. This leads to a smaller occupation area, lower energy consumption, and easier maintenance—all critical factors for Philippine clients.

The LM190K model from the Vertical Mineral Mill series is an ideal match for the 20-30 TPH requirement. Its parameters are detailed below:

Technical Parameters of Zenith LM190K Vertical Grinding Mill
Model Plate Diameter (mm) Capacity (t/h) Output Fineness (μm) Max Feed Size (mm) Main Motor (kW)
LM190K 1900 23-68 170-40 <45 500

With a capacity range of 23-68 TPH, the LM190K can comfortably handle the 20-30 TPH target with room for future expansion. Its ability to produce powder in the 170-40 micron range (approximately 80-400 mesh) perfectly meets the fineness requirements for FGD sorbent. The vertical structure also promotes efficient drying, which is beneficial if the marble feedstock has some surface moisture.

Shanghai Zenith LM Vertical Grinding Mill installed in an industrial plant, showing its compact and tall structure.

Alternative Solution: The MTW Trapezium Grinding Mill

For projects that favor a more traditional but highly efficient grinding approach, Zenith’s MTW Trapezium Grinding Mill presents another excellent option. Known for its multiple patents, compact structure, and eco-friendly design, the MTW series offers reliable performance. For the 20-30 TPH range, the MTW175G model is a strong contender.

Technical Parameters of Zenith MTW175G Trapezium Grinding Mill
Model Max. Feed Size (mm) Final Size (mm) Capacity (t/h) Main Motor (kW)
MTW175G <40 1.6-0.045 9.5-25 160

While its nominal capacity reaches up to 25 TPH, optimized operation and material conditions can reliably achieve the lower end of the 20-30 TPH target. Its final product size of 0.045mm (325 mesh) is ideal for desulfurization. The MTW series is praised for its smooth operation and long service life of wearing parts.

Why Choose Zenith for Your Philippine Desulfurization Project?

Shanghai Zenith Machinery Co., Ltd. specializes in the research, development, and production of industrial powder grinding equipment. Choosing Zenith brings distinct advantages to your 20-30 TPH marble grinding project for FGD:

  • Proven Technology: Both the LM Vertical Mill and MTW Trapezium Mill incorporate advanced grinding mechanics for high efficiency and low wear.
  • Customization: Zenith can tailor mill configurations and ancillary equipment to suit specific site conditions and marble properties in the Philippines.
  • Comprehensive Support: From project layout and installation guidance to operator training and after-sales service, Zenith provides end-to-end support.
  • Cost-Effectiveness: High grinding efficiency translates to lower power consumption per ton of product, reducing the operational cost of the entire FGD system.

Modern manufacturing facility of Shanghai Zenith Machinery Co., Ltd., showcasing advanced production equipment.

Conclusion

Implementing an efficient and reliable 20-30 TPH marble grinding system is a cornerstone for successful flue gas desulfurization in the Philippines. The choice of grinding technology directly impacts environmental compliance, operational cost, and plant reliability. Shanghai Zenith Machinery Co., Ltd., with its deep expertise and robust product portfolio, offers optimal solutions like the LM190K Vertical Grinding Mill or the MTW175G Trapezium Mill. These mills are engineered to deliver the precise fineness, stable capacity, and operational economy required to support the Philippines’ clean air goals and sustainable industrial growth. Investing in the right grinding technology from a trusted partner like Zenith is an investment in long-term environmental and economic performance.

MTW European Trapezium Grinding Mill is innovatively designed through extensive research on grinding mills and development experience. It incorporates the most recent European powder grinding...
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