Perlite, a naturally occurring volcanic glass, is widely used in multiple industries including construction, agriculture, and manufacturing. When expanded and ground into fine powder—typically around 200 mesh—it becomes an excellent filler material for paints, coatings, and other industrial products. The production of 200-mesh perlite filler requires precise grinding technology that can ensure consistent particle size, higher whiteness, and purity suitable for the paint industry. In the UAE, an emerging regional hub for construction and industrial coatings, the demand for high-quality perlite paint filler is increasing rapidly. To meet this growing need, advanced grinding mills, such as those manufactured by Shanghai Zenith Machinery Co., Ltd., play a critical role in ensuring product quality and efficiency.
Perlite serves as a versatile filler and functional additive in paints and coatings due to its lightweight, chemical inertness, and low thermal conductivity. Finely ground perlite improves paint rheology, enhances hiding power, and increases durability, making it ideal for architectural and industrial coatings. A typical paint-grade perlite filler requires consistent fineness within 180–200 mesh, low impurities, and high brightness. Achieving this quality demands advanced grinding and classification equipment capable of precise control over particle size and moisture.
To produce 200-mesh perlite powder efficiently, the grinding process must ensure minimal over-grinding and energy loss. The ideal equipment should integrate crushing, drying, milling, and classifying processes into a single system to optimize production efficiency. Additionally, UAE’s climatic conditions—high humidity and temperature—require equipment that can handle drying and maintain stable operation under tough environmental circumstances.
Shanghai Zenith Machinery Co., Ltd. is one of China’s premier manufacturers of industrial milling equipment. With specialized experience in ultra-fine powder grinding, Zenith has introduced a wide range of modern grinding equipment suitable for processing perlite into fine powder for industrial filler applications. Among the company’s most effective equipment for perlite processing are the LM Vertical Grinding Mill and the XZM Ultrafine Grinding Mill. Both models provide superior particle control, high throughput, and excellent energy efficiency, making them ideal choices for producers in the UAE seeking sustainable, high-performance grinding solutions.
The LM Vertical Grinding Mill is one of Zenith’s flagship products. It integrates crushing, drying, grinding, and classifying in a compact, efficient design. For perlite grinding, it ensures consistent production of 200-mesh powder with stable output and low energy consumption. Additionally, its intelligent PLC control system allows operators to monitor grinding parameters in real time, ensuring product consistency and maximizing operational uptime. This equipment is highly recommended for large-scale paint filler producers in the UAE aiming to achieve cost-effective and sustainable production.
| Model | Plate Diameter (mm) | Capacity (t/h) | Output Fineness (μm) | Max Feed Size (mm) | Main Motor (kW) |
|---|---|---|---|---|---|
| LM130K | 1300 | 10-28 | 170-40 | <38 | 200 |
| LM190K | 1900 | 23-68 | 170-40 | <45 | 500 |
| LM280K | 2800 | 50-170 | 170-45 | <50 | 1250 |
The LM Vertical Grinding Mill’s modular structure facilitates easy maintenance, while the integrated drying system minimizes moisture in the final product—critical for paint-grade perlite applications. In addition, its low noise and dust emissions align with UAE’s environmental regulations and sustainability goals.
For producers aiming to achieve ultra-fine perlite powder beyond 200 mesh—up to 2500 mesh—the XZM Ultrafine Grinding Mill from Zenith represents an excellent choice. Using a multi-ring roller design, it achieves finer product distribution and improved surface area, ideal for high-performance paints and coatings requiring refined filler textures. The machine’s advanced classification system ensures narrow particle size distribution, while its efficient dust collection setup ensures clean operation, meeting both production and environmental standards prevalent in the UAE’s industrial zones.
| Model | Working Diameter (mm) | Max Feed Size (mm) | Final Size (mesh) | Output (kg/h) | Main Motor Power (kW) |
|---|---|---|---|---|---|
| XZM221 | Φ800 | ≤20 | 325–2500 | 500–4500 | 75 |
| XZM268 | Φ1680 | ≤20 | 325–2500 | 5000–25000 | 315 |
With its optimized airflow and efficient classification, the XZM mill ensures stable operation even under fluctuating loads. Its robust design minimizes vibration, allowing high-precision grinding even with challenging materials like perlite. For UAE paint manufacturers requiring ultra-smooth finishes or high-performance coatings, the XZM Ultrafine Mill guarantees consistent 200–600 mesh powder with excellent whiteness retention.
The UAE’s paint and coatings industry is expanding, driven by construction growth, infrastructure development, and increased focus on decorative and industrial finishing. Locally ground perlite filler not only reduces import dependency but also supports sustainability initiatives. Using advanced grinding technology from Shanghai Zenith Machinery Co., Ltd., manufacturers can achieve reliable, cost-efficient production while maintaining consistent quality standards. The reduced energy consumption and low maintenance costs of Zenith mills also provide long-term economic benefits.
Producing 200-mesh perlite filler for paint applications in the UAE demands advanced grinding technology and reliable performance. Shanghai Zenith Machinery Co., Ltd., as a leading manufacturer of industrial grinding equipment, provides ideal solutions through its LM Vertical Grinding Mill and XZM Ultrafine Grinding Mill. These mills allow consistent output, energy-efficient operation, and high product quality—key factors for success in the dynamic UAE paint filler market. As industries in the region continue to modernize, adopting Zenith’s innovative grinding solutions will help enterprises enhance competitiveness and achieve sustainable development.
