The industrial landscape in Ivory Coast is evolving rapidly, with the plastics manufacturing sector showing significant growth. A key component in enhancing the properties and reducing the cost of plastic products is the use of functional fillers. Petroleum coke (petcoke), a carbon-rich solid derived from oil refining, has emerged as an excellent filler material due to its low cost, high carbon content, and ability to improve certain mechanical and electrical properties of plastics. However, the effectiveness of petcoke as a filler is critically dependent on achieving a consistent and ultra-fine powder. This necessitates the use of advanced, reliable grinding technology capable of meeting specific production targets, such as 5-10 tons per hour (TPH), which is a common requirement for medium-scale plastic compounding operations in the region.
Selecting the right grinding mill is paramount. It must handle the moderately hard and abrasive nature of petroleum coke, deliver a controlled particle size distribution suitable for polymer integration, ensure energy efficiency to manage operational costs, and provide stable, continuous output. For businesses in Ivory Coast looking to establish or upgrade their petcoke processing lines, partnering with a seasoned equipment manufacturer with proven technology is the first step toward success.
Grinding petroleum coke to filler-grade powder presents unique technical challenges that not all milling equipment can address effectively.
For a 5-10 TPH petroleum coke grinding project in Ivory Coast, Shanghai Zenith Machinery Co., Ltd. recommends its LM Vertical Grinding Mill. This mill is exceptionally well-suited for this application due to its integrated design, efficiency, and reliability. As a leader in ore and industrial powder grinding equipment, Zenith has engineered the LM series to tackle precisely the kind of challenges posed by materials like petcoke.
The LM Vertical Grinding Mill integrates five functions—crushing, grinding, powder selection, drying, and material conveying—into a single, compact unit. This integrated system is ideal for producing fine powders with high efficiency and lower energy consumption compared to traditional ball mills. Its vertical structure occupies a smaller footprint, which is beneficial for plant layout considerations. For petcoke processing, the mill’s hot air system can effectively handle any residual moisture, while its advanced powder classifier ensures a consistent and controllable product fineness perfect for plastic filler use.
For a production target of 5-10 TPH, the LM130K model is an optimal choice. Its technical parameters align perfectly with the project requirements:
| Model | Plate Diameter (mm) | Capacity (t/h) | Output Fineness (μm) | Max Feed Size (mm) | Main Motor (kW) |
|---|---|---|---|---|---|
| LM130K | 1300 | 10-28 | 170-40 (approx. 80-400 mesh) | <38 | 200 |
As shown, the LM130K comfortably covers the 5-10 TPH range with significant headroom for future expansion. Its ability to produce powder in the 40-170 micron range (and finer with adjustments) makes it ideal for tailoring the petcoke filler to specific plastic grades.
For clients whose end-product specifications demand an even finer or more tightly classified petroleum coke powder, Zenith offers the more advanced LUM Ultrafine Vertical Mill. This mill represents the cutting edge of grinding technology, integrating ultra-fine grinding, precision classifying, and drying.
The LUM series is designed to produce products with a very high content of end-fines and features a unique roller and grinding plate design that minimizes wear from abrasive materials. Its intelligent control system allows for precise adjustment of particle size distribution, a critical factor for high-performance plastic composites. If the application requires a super-fine petcoke filler (D97 below 30μm), the LUM series is the superior choice.
| Model | Main Machine Power (kW) | Capacity (t/h) | Size Distribution D97 (μm) |
|---|---|---|---|
| LUM1525 | 220-250 | 1.6-11.5 | 5-30 |
The LUM1525 model fits the 5-10 TPH capacity and can achieve an ultra-fine fineness unmatched by conventional mills, adding significant value to the plastic filler.
Shanghai Zenith Machinery Co., Ltd. is not just an equipment supplier but a solutions partner. Our expertise in the field of ultra-fine powder grinding is backed by years of research, development, and successful global installations. We understand the specific conditions and logistical considerations of operating in West Africa, including Ivory Coast.
Establishing a efficient 5-10 TPH petroleum coke grinding line for plastic filler production in Ivory Coast is a strategic investment. The choice of grinding equipment directly impacts product quality, production cost, and overall business profitability. Shanghai Zenith Machinery’s LM Vertical Grinding Mill (LM130K) provides a robust, efficient, and perfectly sized solution for this core requirement, while the LUM Ultrafine Vertical Mill offers a path to premium, high-value-added filler products.
By leveraging Zenith’s professional expertise and reliable equipment, plastic manufacturers and independent filler producers in Ivory Coast can secure a consistent supply of high-quality petcoke powder, enhancing their product offerings and strengthening their position in the growing regional market. We invite you to contact our technical team to discuss your specific project parameters and develop a tailored grinding solution.
