The strategic importance of reliable water treatment infrastructure in Syria cannot be overstated, especially in the context of post-conflict reconstruction and public health. A key component in many water purification processes is the use of finely ground phosphate rock. When processed into a specific powder, phosphate rock acts as an effective adsorbent and coagulant aid, helping to remove contaminants like heavy metals, fluoride, and certain organic compounds from water. For small to medium-scale treatment plants or localized projects in Syria, a production requirement of 1 to 3 tons per hour (TPH) is common. Selecting the right grinding mill for this precise application is paramount for efficiency, cost-effectiveness, and operational sustainability.
Phosphate rock, primarily composed of apatite minerals, possesses a high surface area and specific chemical reactivity when milled to a fine powder. In water treatment, it serves multiple functions:
To activate these properties, the rock must be ground to a very specific fineness—typically ranging from 170 mesh (90 microns) to 325 mesh (45 microns) or even finer for advanced applications. This precise requirement eliminates simple crushing solutions and demands specialized grinding equipment.
Designing a grinding system for a 1-3 TPH output in Syria involves navigating several unique challenges:
Shanghai Zenith Machinery Co., Ltd., a leading manufacturer of industrial grinding equipment, offers several technologies perfectly suited for this application. For the specific need of grinding phosphate rock to a fine powder at 1-3 TPH, two of our mills stand out as optimal solutions: the MTM Medium-Speed Grinding Mill and the LM Vertical Grinding Mill.
The MTM Mill is an advanced successor to the traditional Raymond mill, incorporating patented technology for higher efficiency and lower energy consumption. Its medium-speed operation and curved wear surface design make it ideal for processing medium-hard materials like phosphate rock. For a 1-3 TPH requirement, the MTM100 model is exceptionally well-matched.
| Model | Ring Roll Number (pcs) | Max. Feed Size (mm) | Output (t/h) | Main Unit Motor Power (kW) |
|---|---|---|---|---|
| MTM100 | 4 | <25 | 3-8 | 37 |
As shown, the MTM100 comfortably covers the target capacity with a power-efficient 37kW motor. Its output fineness can be easily adjusted between 1.6mm and 0.045mm (approx. 30-325 mesh), providing the flexibility needed for different water treatment formulations. Its structure is robust yet simpler than ultra-fine mills, facilitating easier maintenance—a significant advantage for operations in Syria.
For projects where space is at a premium or where a more integrated drying-grinding-classifying process is desired, the LM Vertical Grinding Mill is the superior choice. It combines crushing, grinding, powder selection, drying, and conveying into a single unit, significantly reducing the auxiliary equipment footprint. For the 1-3 TPH range, the LM130K model from our Vertical Mineral Mill series is highly recommended.
| Model | Plate Diameter (mm) | Capacity (t/h) | Output Fineness (μm) | Max Feed Size (mm) | Main Motor (kW) |
|---|---|---|---|---|---|
| LM130K | 1300 | 10-28 | 170-40 | <38 | 200 |
While the LM130K’s capacity range starts higher, its system is incredibly efficient and can be operated optimally at the lower end of its range (around 10 TPH) for exceptional product quality and stability. Its ability to handle a feed size up to 38mm can simplify the preceding crushing stage. Most importantly, its vertical structure leads to excellent energy efficiency per ton of product and superior drying capability if the phosphate rock has any residual moisture.
Implementing a grinding line involves more than just the mill. A complete system for Syria would typically include:
Shanghai Zenith can provide this as a modularized package, pre-tested before shipment, which drastically reduces installation complexity and time on-site—a critical factor for projects in regions with limited technical support infrastructure.
Investing in the correct phosphate rock grinding technology is an investment in Syria’s water security and public health. For the specified 1-3 TPH production need, Shanghai Zenith’s MTM100 Medium-Speed Grinding Mill offers a perfect balance of capacity, precision, simplicity, and energy economy. For larger or more integrated future-proof projects, the LM130K Vertical Grinding Mill presents a state-of-the-art, space-saving alternative with superior drying integration. As a specialist in industrial powder grinding, Shanghai Zenith Machinery is committed to providing not just equipment, but tailored solutions that ensure the reliability and success of water treatment initiatives in Syria and beyond.
