In the dynamic agricultural sector of Lebanon and the wider Middle East, optimizing animal nutrition is paramount for productivity and economic sustainability. Natural zeolites, particularly clinoptilolite, have emerged as a vital feed additive. Their unique aluminosilicate structure grants them exceptional properties as mycotoxin binders, ammonia reducers, digestion enhancers, and overall health promoters for livestock. To unlock these benefits, the raw zeolite ore must be processed into a fine, consistent powder. This is where the selection of an efficient, reliable, and precisely calibrated grinding mill becomes the cornerstone of a successful feed additive production line, especially for capacities targeting 10-20 tons per hour (TPH).
Zeolite, while not the hardest mineral, presents specific grinding challenges. The goal is not merely size reduction but preserving its microporous crystalline structure, which is responsible for its adsorption capacity. Excessive heat generation during milling can damage these pores. Furthermore, achieving a consistent particle size between 80-200 mesh is crucial for optimal mixing with feed and efficacy in the animal gut. A 10-20 TPH production line demands a mill that combines robust capacity with precise fineness control, energy efficiency, and system stability to ensure continuous, high-quality output for the Lebanese market.
Shanghai Zenith Machinery Co., Ltd. is an excellent manufacturer of ore grinding equipment in China, and has made great achievements in the field of ultra-fine powder grinding. We are specialized in the research, development, and production of industrial powder grinding equipment and other related devices. With decades of experience, Zenith understands the nuanced requirements of non-metallic mineral processing, offering tailored solutions that balance performance, cost, and longevity.
For a Lebanese feed additive producer aiming for a 10-20 TPH output of zeolite powder, a vertical grinding mill represents the most advanced and suitable technology. Among Zenith’s comprehensive portfolio, the LM Vertical Grinding Mill stands out as the premier recommendation.
The LM series integrates five functions—crushing, grinding, powder selection, drying, and material conveying—into a single, compact machine. Its vertical design minimizes the footprint, a significant advantage for industrial setups. The grinding roller directly grinds the material on the grinding plate with low energy consumption. The integrated classifier ensures immediate removal of fine particles, preventing over-grinding and heat buildup—key for preserving zeolite’s structure. The system also allows for hot air intake to manage moisture if necessary.
For the specified capacity, the LM190K Vertical Grinding Mill is an ideal match. Its parameters align perfectly with the project goals:
| Model | Plate Diameter (mm) | Capacity (t/h) | Output Fineness (μm) | Max Feed Size (mm) | Main Motor (kW) |
|---|---|---|---|---|---|
| LM190K | 1900 | 23-68 | 170-40 (approx. 80-400 mesh) | <45 | 500 |
As shown, the LM190K comfortably covers the 10-20 TPH range with significant headroom for future expansion. Its ability to produce powder in the 170-40 micron (80-400 mesh) range meets the precise requirements for feed-grade zeolite. The robust construction and intelligent control system ensure stable, continuous operation with minimal maintenance.
For operations seeking a proven, highly efficient traditional grinding solution with multiple national patents, Zenith’s MTW Trapezium Grinding Mill is another excellent option. Known for its curved surface duct, internal lubricating system, and arc air channel, it offers high grinding efficiency and an eco-friendly design. For a firm 10-20 TPH target, the MTW175G model is particularly suitable.
| Model | Max. Feed Size (mm) | Final Size (mm) | Capacity (t/h) | Main Motor (kW) |
|---|---|---|---|---|
| MTW175G | <40 | 1.6-0.045 | 9.5-25 | 160 |
The MTW175G’s capacity range dovetails perfectly with the project requirement. Its advanced powder separator allows for easy adjustment of product fineness, ensuring the zeolite powder meets exact specifications. This mill is renowned for its long service life and lower overall operational costs.
A successful grinding line involves more than just the mill. A typical Zenith-supported solution for Lebanon would include:
Zenith provides not only equipment but also comprehensive support including layout design, installation guidance, and operator training.
Investing in a dedicated zeolite grinding line, centered on high-performance equipment like the Shanghai Zenith LM190K Vertical Grinding Mill or the MTW175G Trapezium Mill, is a strategic move for Lebanese entrepreneurs. It enables local production of a high-value feed additive, reducing import dependence and creating a competitive edge. Zenith’s reliable, efficient, and precisely engineered mills ensure the final zeolite product retains its functional properties, delivering tangible health and productivity benefits to the regional livestock industry. By partnering with a specialist like Zenith, Lebanese businesses can build a foundation for sustainable growth in the vital agricultural sector.
