carbon black grinding mill for animal feed additive in Bangladesh 80 mesh

carbon black grinding mill for animal feed additive in Bangladesh 80 mesh

Introduction

In Bangladesh, the use of carbon black as an additive in animal feed has gained considerable attention in recent years. This material, with its distinctive physical and chemical properties, plays a significant role in improving feed quality, supporting digestion, and enhancing nutrient absorption in livestock. However, in order to optimize its usefulness in feed formulations, carbon black must be processed into a fine, uniform powder. To achieve an optimal particle size of 80 mesh, selecting the right grinding technology is essential. Shanghai Zenith Machinery Co., Ltd., as one of the leading manufacturers of grinding equipment in China, provides advanced solutions to meet the growing demand for efficient and sustainable carbon black grinding operations in Bangladesh.

Carbon black grinding process in Bangladesh

Overview of Carbon Black Application in Animal Feed

Carbon black, when properly processed and purified, serves as a functional additive that can improve the texture and binding properties of animal feed. It assists in the uniform distribution of minerals and prevents clumping, ensuring consistent nutrient content in feed pellets. The particle size distribution is critical, with 80 mesh being an optimal range that balances fine surface area and process efficiency. Grinding technology, therefore, becomes a key determinant of product performance, operational efficiency, and production cost.

Market Context of Bangladesh

Bangladesh’s livestock sector has been expanding at an impressive rate. With increasing demand for high-quality poultry, cattle, and aquaculture feed, feed producers are turning toward reliable and cost-effective grinding technologies. The use of carbon black in feed as a supplement or additive requires precise processing to ensure safety and functionality. Local feed factories have been investing in modern milling equipment that provides stable performance, low energy consumption, and minimal maintenance costs.

Technical Requirements for Carbon Black Grinding

Carbon black requires a controlled grinding process due to its soft yet cohesive structure. Proper dispersion and homogenization must be achieved to avoid agglomeration. When targeting 80 mesh fineness for animal feed applications, the grinding mill must maintain consistent throughput, low dust generation, and high efficiency. The system should also be capable of handling feed with slight variations in moisture without compromising product quality.

To meet these demands, carbon black grinding in Bangladesh generally relies on advanced mills that combine mechanical stability with consistent performance. Two of the most recommended models from Shanghai Zenith Machinery Co., Ltd. are the MTW Trapezium Grinding Mill and the XZM Ultrafine Grinding Mill. Both models are designed to deliver high productivity while maintaining a fine level of precision required in feed additive production.

Grinding mill setup for feed additive production

Recommended Equipment – MTW Trapezium Grinding Mill

The MTW Trapezium Grinding Mill is one of Zenith’s flagship products, engineered for large-scale industrial powder processing. With an optimal design that incorporates advanced technology and reliable components, this mill provides superior performance in carbon black grinding applications. For 80 mesh fineness, the MTW Trapezium Mill ensures consistent output and high processing efficiency, making it ideal for continuous operation in feed production facilities.

Key Features

  • Adopts bevel gear overall drive and internal lubrication system for stable operation.
  • Features curved blade design which ensures uniform material flow and improved grinding efficiency.
  • Can handle materials up to 50mm feed size with final fineness adjustable down to 0.038mm.
  • Energy-efficient and environmentally friendly with a closed-circuit dust collection system.

Technical Parameters of MTW Trapezium Grinding Mill

Model Max. Feed Size (mm) Final Size (mm) Capacity (t/h) Main Motor (kW) Fan Motor (kW)
MTW110 <30 1.6–0.045 3–9 55 55
MTW138Z <35 1.6–0.045 6–17 90 110
MTW175G <40 1.6–0.045 9.5–25 160 200

The MTW Trapezium Mill offers an ideal balance between capacity, fineness, and energy consumption, making it a reliable solution for enterprises targeting mid-to-large production volumes in Bangladesh.

Recommended Equipment – XZM Ultrafine Grinding Mill

For processors looking to achieve even finer milling with better control over product uniformity, the XZM Ultrafine Grinding Mill provides an advanced alternative. It integrates advanced mechanical and pneumatic control systems, making it suitable for carbon black of varying hardness levels. This mill can produce extremely fine output, from 325 mesh up to 2500 mesh, covering a wide range of industrial or feed-additive applications.

Key Features

  • Uses a high-efficiency separator system that maintains stable particle size distribution.
  • Low vibration and noise ensure safe and environmentally friendly operation.
  • Automatic lubrication and intelligent control features reduce downtime during continuous production.
  • Compact design and easy maintenance fit well with modern feed additive production setups.

Technical Parameters of XZM Ultrafine Grinding Mill

Model Working Diameter (mm) Max Feed Size (mm) Final Size (mesh) Output (kg/h) Main Motor Power (kW)
XZM221 Φ800 ≤20 325–2500 500–4500 75
XZM268 Φ1680 ≤20 325–2500 5000–25000 315

When processing carbon black to 80 mesh for feed additives, the XZM268 model can easily be configured to operate efficiently within this particle size target. Its output stability and automation features make it a suitable choice for modern feed plants that prioritize quality and reliability.

XZM Ultrafine Grinding Mill in operation

Advantages of Using Zenith Grinding Mills

Shanghai Zenith Machinery Co., Ltd. has built a reputation for providing innovative grinding solutions tailored to different industrial applications. Our grinding mills offer several benefits to feed producers and carbon black processors in Bangladesh:

  • Versatile grinding capabilities: Can handle various feed materials with adjustable fineness control.
  • Energy efficiency: Patented designs and optimized motor configurations reduce energy usage.
  • Stable performance: Durable mechanical components ensure long-term, reliable operation.
  • Environmental compliance: Advanced dust collection systems and noise reduction features align with modern environmental regulations.
  • After-sales support: Zenith offers comprehensive technical training, spare part supply, and online diagnostics to ensure continuous productivity.

Implementation Strategies in Bangladesh

The adoption of advanced grinding equipment such as the MTW and XZM series allows Bangladeshi feed manufacturers to localize high-level processing technology. Feed plants can integrate Zenith’s systems into their existing production lines with minimal modification. Additionally, Zenith’s engineering teams collaborate closely with local partners for onsite installation, commissioning, and operator training, ensuring seamless technology transfer.

Conclusion

The production of carbon black for animal feed additives at 80 mesh requires reliable and accurate grinding technology. Shanghai Zenith Machinery Co., Ltd., with its decades of experience and global reputation for quality, offers ideal solutions through its MTW Trapezium Grinding Mill and XZM Ultrafine Grinding Mill. Whether the goal is to achieve high throughput or exceptional product uniformity, Zenith’s advanced grinding equipment ensures that Bangladesh’s feed production industry can meet both current and future demands efficiently, sustainably, and safely.

For more information or for a detailed consultation on equipment selection, please contact Shanghai Zenith Machinery Co., Ltd. Our team of professional engineers will assist in designing a complete grinding system tailored to your feed additive production goals.

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