granite grinding mill for tile production in Bangladesh 600 mesh

granite grinding mill for tile production in Bangladesh 600 mesh

Granite Grinding Mill for Tile Production in Bangladesh: Achieving 600 Mesh Fineness

The ceramic tile industry in Bangladesh has experienced remarkable growth, driven by rapid urbanization and infrastructure development. A critical factor in producing high-quality, durable, and aesthetically pleasing tiles is the raw material preparation, specifically the grinding of granite into fine powder. Achieving a consistent and ultra-fine fineness, such as 600 mesh (approximately 25 microns), is paramount for enhancing tile strength, gloss, and color uniformity. This article explores the technical requirements for granite grinding in tile production and highlights advanced milling solutions that can meet Bangladesh’s specific industrial demands.

The Importance of 600 Mesh Granite Powder in Tile Manufacturing

Granite, a hard and abrasive igneous rock, is a key component in many ceramic tile bodies. Its fine grinding offers several advantages:

  • Enhanced Sintering: Finer particles pack more densely and react more completely during the high-temperature firing process, leading to tiles with lower porosity and higher mechanical strength.
  • Superior Surface Finish: A 600 mesh powder ensures a smooth, homogenous tile body, which translates to a better glaze application and a flawless final surface.
  • Improved Color Consistency: Ultra-fine grinding guarantees uniform distribution of mineral pigments throughout the tile body, resulting in consistent color and pattern.
  • Resource Efficiency: Efficient grinding technology maximizes yield from raw granite, reducing waste and operational costs.

For Bangladeshi manufacturers, investing in the right grinding technology is not just about fineness; it’s about achieving it reliably, energy-efficiently, and with minimal downtime in a competitive market.

A granite quarry in Bangladesh showing raw granite blocks before processing.

Challenges in Grinding Granite to Ultra-Fine Levels

Grinding granite to 600 mesh presents distinct challenges due to its hardness (6-7 on the Mohs scale) and abrasive nature. Traditional grinding mills may suffer from:

  • High Wear & Tear: Rapid abrasion of grinding rollers and rings, leading to frequent maintenance and replacement costs.
  • High Energy Consumption: Inefficient grinding processes consume excessive power, a significant cost factor.
  • Inconsistent Particle Size Distribution: Inability to achieve a narrow, controlled particle range can compromise tile quality.
  • Thermal Damage: Excessive heat generated during grinding can alter the mineral properties of the powder.

Therefore, the ideal mill must combine robust construction, high grinding efficiency, advanced classification, and effective heat dissipation.

Advanced Grinding Solutions for the Bangladeshi Tile Industry

Shanghai Zenith Machinery Co., Ltd., an excellent manufacturer of ore grinding equipment, has made great achievements in the field of ultra-fine powder grinding. Specializing in the research, development, and production of industrial powder grinding equipment, Zenith offers several models perfectly suited for the demanding task of producing 600-mesh granite powder for tiles.

While several mills can handle fine grinding, two standout technologies from Zenith’s portfolio are particularly recommended for this application: the XZM Ultrafine Grinding Mill and the LUM Ultrafine Vertical Mill.

Recommended Solution 1: XZM Ultrafine Grinding Mill

The XZM Ultrafine Grinding Mill is a leading choice for superfine powder production. Its design is ideal for medium-hard materials like granite and is engineered to achieve fineness between 325-2500 mesh, comfortably encompassing the 600-mesh target.

Key Advantages for Granite Grinding:

  • Precision Classification: Integrated with a high-efficiency classifier that ensures precise cut-point control, delivering a consistent 600-mesh product.
  • High Grinding Efficiency: The unique grinding chamber and roller design maximize the grinding force on the material, improving throughput.
  • Durability: Critical wear parts are made from high-quality, abrasion-resistant materials to withstand granite’s hardness.
  • Compact System: It integrates grinding, classification, and collection in one unit, saving plant space.

Below are the technical parameters for a high-capacity model suitable for industrial tile production lines:

Technical Parameters of XZM Ultrafine Grinding Mill (Selected Model)
Model Working Diameter (mm) Max Feed Size (mm) Final Size (Mesh) Output (kg/h) Main Motor Power (kW)
XZM268 Φ1680 ≤20 325-2500 5000-25000 315

XZM Ultrafine Grinding Mill in operation at an industrial plant.

Recommended Solution 2: LUM Ultrafine Vertical Mill

For manufacturers seeking the latest in vertical grinding technology with superior automation and drying capability, the LUM Ultrafine Vertical Mill is an exceptional choice. It integrates grinding, drying, classifying, and transportation into a single, space-saving machine.

Key Advantages for Granite Grinding:

  • Vertical Grinding Principle: Direct grinding on the disc with multiple rollers ensures stable operation, low noise, and higher efficiency in achieving ultra-fine powder.
  • Integrated Drying: Hot air can be introduced to dry moisture in the feed material (if any), which is beneficial in Bangladesh’s humid climate.
  • Intelligent Control: Features advanced PLC control systems for easy operation, maintenance, and consistent product quality.
  • High Fineness Yield: Designed to produce a high content of end-fines, making it extremely efficient for 600-mesh production.
Technical Parameters of LUM Ultrafine Vertical Mill
Model Main Machine Power (kW) Capacity (t/h) Size Distribution D97 (μm)*
LUM1632 280-315 2.0-13.5 5-30 (approx. 600-2500 mesh)

*A D97 of ~25 microns corresponds to 600 mesh.

Conclusion: Partnering for Progress in Bangladesh

The pursuit of 600-mesh granite powder is a technical cornerstone for elevating Bangladesh’s tile production quality to international standards. Selecting the appropriate grinding mill—one that balances precision, durability, energy economy, and operational simplicity—is a critical strategic decision.

Shanghai Zenith Machinery Co., Ltd., with its proven expertise and comprehensive product range—including the high-performance XZM and LUM series mills—provides reliable, cutting-edge solutions tailored to the granite processing needs of the Bangladeshi ceramic industry. By adopting such advanced grinding technology, manufacturers can ensure superior tile quality, optimize production costs, and strengthen their competitive position in both domestic and global markets.

Showroom displaying high-quality ceramic tiles produced using fine granite powder.

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