The pet care market in the Philippines is experiencing significant growth, with cat ownership on a steady rise. This trend has fueled demand for high-quality, affordable cat litter. Gypsum-based cat litter, known for its excellent clumping ability, odor control, and natural composition, presents a lucrative opportunity for local manufacturers. The key to producing superior gypsum litter lies in the precise grinding of raw gypsum into a fine, consistent powder. For small to medium-scale production lines targeting an output of 1 to 3 tons per hour (TPH), selecting the right grinding equipment is paramount for efficiency, product quality, and profitability.
Raw gypsum (calcium sulfate dihydrate) must be processed into a fine powder before it can be formed into litter granules. The grinding process directly impacts several product characteristics:
Establishing a grinding operation in the Philippines comes with specific considerations. The mill must be robust enough to handle local gypsum ore, which can vary in hardness and moisture content. Space constraints in urban industrial areas often favor compact machinery. Furthermore, operational costs, particularly energy consumption, are a major concern. Therefore, the ideal grinding solution should offer:
For a 1-3 TPH gypsum cat litter production line in the Philippines, Shanghai Zenith Machinery Co., Ltd. recommends its advanced LM Vertical Grinding Mill. As a leader in powder grinding technology, Zenith has engineered this mill to excel in precisely such applications. The LM Vertical Mill integrates five functions—crushing, grinding, powder selection, drying, and conveying—into one complete unit. This integrated design makes it exceptionally space-efficient and simplifies the entire process flow.
Its grinding roller and plate system applies direct force to the material bed, leading to high grinding efficiency and lower energy consumption compared to traditional ball mills. The integrated hot air system can effectively handle gypsum with moderate moisture, ensuring a dry final product. Furthermore, the mill’s intelligent control system allows for easy adjustment of fineness and stable operation, which is crucial for maintaining consistent litter quality.
For a target capacity of 1-3 TPH, the LM130K model is an ideal match. Its technical parameters are perfectly suited for this production scale:
| Model | Plate Diameter (mm) | Capacity (t/h) | Output Fineness (μm) | Max Feed Size (mm) | Main Motor (kW) |
|---|---|---|---|---|---|
| LM130K | 1300 | 10-28 | 170-40 | <38 | 200 |
As shown, the LM130K’s capacity range comfortably encompasses the 1-3 TPH requirement with significant headroom for future expansion. Its ability to produce powder from 170 to 40 microns (approximately 80 to 400 mesh) provides excellent flexibility for different cat litter formulations. The powerful 200kW motor ensures reliable performance under the Philippine climate and operating conditions.
For operations that prefer a more traditional but highly efficient horizontal mill design, Zenith’s MTW Trapezium Grinding Mill is another excellent choice. Known for its multiple national patents, curved air duct, and high-efficiency impeller powder selector, the MTW series offers exceptional performance in grinding non-metallic minerals like gypsum.
The MTW110 model is particularly suitable for a 1-3 TPH setup. It offers a compact structure, long service life of wearing parts, and an environmentally friendly design with efficient dust collection. Its parameters align well with the project needs:
| Model | Max. Feed Size (mm) | Final Size (mm) | Capacity (t/h) | Main Motor (kW) |
|---|---|---|---|---|
| MTW110 | <30 | 1.6-0.045 | 3-9 | 55 |
With a capacity starting at 3 TPH, it perfectly meets the production target. The lower motor power (55kW) can translate to lower energy costs, making it a very economical option for starting a cat litter business.
Shanghai Zenith Machinery Co., Ltd. is an excellent manufacturer of ore and industrial grinding equipment in China, with great achievements in the field of ultra-fine powder grinding. We specialize in the research, development, and production of industrial powder grinding equipment. Our commitment extends beyond selling machinery; we provide comprehensive support including:
Establishing a 1-3 TPH gypsum grinding plant for cat litter production in the Philippines is a viable and promising venture. The success of this operation hinges on selecting a grinding mill that is efficient, reliable, and cost-effective. Shanghai Zenith’s LM Vertical Grinding Mill (LM130K) and MTW Trapezium Grinding Mill (MTW110) stand out as superior technological solutions designed to meet these exact demands. By investing in the right equipment from a reputable supplier like Zenith, Filipino entrepreneurs can build a competitive edge in the growing pet care industry, producing high-quality gypsum cat litter for the local and regional markets.
