marble grinding mill for paint filler in Vietnam 3-5 tph

marble grinding mill for paint filler in Vietnam 3-5 tph

Introduction: The Critical Role of Marble Filler in Vietnam’s Paint Industry

The paint and coatings industry in Vietnam has experienced significant growth, driven by robust construction and manufacturing sectors. A key component in high-quality paint formulations is the filler, with ground marble (calcium carbonate) being a premier choice due to its brightness, whiteness, low oil absorption, and excellent dispersion properties. Producing the ideal marble powder for paint fillers—typically in the range of 325 to 1250 mesh (45 to 10 microns)—requires precise, efficient, and reliable grinding technology. For a production target of 3 to 5 tons per hour (TPH), selecting the right grinding mill is paramount to achieving optimal particle size distribution, energy efficiency, and operational cost-effectiveness.

Technical Requirements for Marble Filler Grinding

Grinding marble for paint filler is not merely about size reduction. The process must preserve the mineral’s chemical properties, avoid contamination, and produce a powder with a consistent, narrow particle size distribution. Key requirements include:

  • Fineness Range: 325 mesh to 1250 mesh (D97).
  • High Whiteness & Purity: The grinding system must minimize iron contamination to maintain product brightness.
  • Low Energy Consumption: Grinding is an energy-intensive process; efficient mills are crucial for profitability.
  • System Integration: Ideal solutions often integrate drying (if raw material has moisture), grinding, classification, and collection in a streamlined system.
  • Compact Footprint: Space can be a constraint in industrial settings.

Challenges in the Vietnamese Market Context

Operators in Vietnam face specific challenges, including fluctuating power quality, the need for robust after-sales support, and the demand for technology that balances advanced performance with operational simplicity. A mill that offers high automation, low maintenance, and stable performance under local conditions provides a significant competitive advantage.

A marble quarry in Vietnam showing raw marble blocks before processing.

Recommended Grinding Solutions for 3-5 TPH Marble Powder Production

Given the production target and stringent quality requirements, not all grinding mills are equally suitable. Based on extensive engineering expertise in mineral processing, Shanghai Zenith Machinery Co., Ltd. offers two highly recommended solutions for this application.

1. LUM Ultrafine Vertical Mill: The Premier Choice for High-End Filler

For producers aiming at the higher fineness range (600-1250 mesh) with superior product uniformity, the LUM Ultrafine Vertical Mill is an outstanding choice. It represents the pinnacle of Zenith’s grinding technology, integrating multiple processes into one intelligent system.

Key Advantages for Marble Grinding:

  • Integrated System: Combines grinding, drying, classification, and conveying, reducing auxiliary equipment needs and plant footprint.
  • Precise Classification: Features an advanced built-in classifier capable of precise particle size cuts, ensuring the consistent D97 fineness required for paint fillers.
  • High Grinding Efficiency: Its roller grinding principle applies material bed technology, offering higher efficiency and lower wear than impact-based systems.
  • Environmental & Intelligent: Sealed system prevents dust emission, and intelligent control allows for easy operation and maintenance.

The LUM1125 model is particularly well-suited for the 3-5 TPH capacity range in Vietnam. Its technical parameters are summarized below:

Technical Parameters of LUM1125 Ultrafine Vertical Mill
Model Main Machine Power (kW) Capacity (t/h) Size Distribution D97 (μm) Recommended Fineness for Paint Filler
LUM1125 160-185 1.8-8.5 5-30 Ideal for 600-1250 mesh (10-20 μm)

2. MTW Trapezium Grinding Mill: The Robust and Cost-Effective Workhorse

For projects focusing on the 325-600 mesh range with a strong emphasis on reliability, ease of maintenance, and overall investment value, the MTW Trapezium Grinding Mill is a proven solution. It incorporates multiple national patents and is known for its durability.

Key Advantages for Marble Grinding:

  • Curved Duct & Internal Powder Selection: The patented curved air duct reduces flow resistance and improves selection efficiency, directly contributing to energy savings.
  • Durable Grinding Roller & Ring: Made from high-quality alloy materials, they offer a much longer service life, reducing downtime and operating costs.
  • High Capacity & Stability: Designed for continuous, high-output operation, perfectly matching the 3-5 TPH demand.
  • Environmental Protection: Pulse dust collector ensures dust collection efficiency exceeds 99.9%, meeting strict environmental standards.

For a 3-5 TPH marble grinding line, the MTW138Z model is the optimal selection from the MTW series.

Technical Parameters of MTW138Z Trapezium Grinding Mill
Model Max. Feed Size (mm) Final Size (mm) Capacity (t/h) Main Motor (kW)
MTW138Z <35 1.6-0.045 (approx. 30-325 mesh) 6-17 90

This model comfortably covers the 3-5 TPH target with room for future expansion, making it a forward-looking investment.

Installation of a Shanghai Zenith MTW Grinding Mill in an industrial plant.

Why Choose Shanghai Zenith Machinery?

Shanghai Zenith Machinery Co., Ltd. is an excellent manufacturer of ore and industrial mineral grinding equipment, with decades of experience and great achievements in the field of ultra-fine powder processing. We specialize in the research, development, and production of complete grinding systems. Our advantage lies not only in our advanced product portfolio—including MTW, LUM, LM, XZM, and Raymond Mills—but also in our comprehensive support:

  • Customized Plant Design: We provide complete solutions from layout design to installation guidance.
  • Localized Support: Understanding the Vietnamese market, we offer responsive after-sales service and technical support.
  • Commitment to Innovation: Continuous R&D ensures our equipment remains at the forefront of efficiency and environmental standards.

Conclusion: Building a Competitive Edge with the Right Technology

Successfully establishing a 3-5 TPH marble grinding plant for paint filler in Vietnam hinges on technology selection. The choice between the high-precision LUM Ultrafine Vertical Mill and the robust, high-value MTW Trapezium Grinding Mill depends on the target product fineness and specific project priorities. Both solutions from Shanghai Zenith are engineered to deliver reliable performance, low operating costs, and the high-quality marble powder that the paint industry demands.

High-quality white marble powder (calcium carbonate) for paint filler production.

By partnering with a knowledgeable and reliable equipment supplier like Shanghai Zenith, Vietnamese producers can secure a critical advantage in the competitive paint and coatings market, ensuring their filler products meet the highest standards of quality and consistency.

MTW European Trapezium Grinding Mill is innovatively designed through extensive research on grinding mills and development experience. It incorporates the most recent European powder grinding...
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