In recent years, the demand for high-quality ceramic materials in Thailand has been steadily increasing, driven by strong growth in the construction, electronics, and household goods sectors. As a result, the need for efficient and environmentally friendly grinding solutions to prepare raw materials has become crucial. Petroleum coke (petcoke), a high-carbon byproduct from petroleum refining, has proven to be an excellent fuel and additive in ceramic manufacturing due to its high calorific value and stable chemical composition. However, the grinding of petroleum coke to fine particle sizes requires specialized equipment to meet production needs of 5–10 tons per hour (TPH) while maintaining consistent quality and energy efficiency.
Shanghai Zenith Machinery Co., Ltd., as a leading Chinese manufacturer of industrial grinding mills and powder production equipment, provides a comprehensive range of grinding solutions tailored to different industrial applications. With years of experience and advanced R&D capabilities, Zenith has developed machines like the MTW Trapezium Grinding Mill, LM Vertical Grinding Mill, and XZM Ultrafine Grinding Mill, which offer reliable performance for ceramic and mineral applications.
Petroleum coke is widely used as an energy source or additive in ceramics due to its carbon-rich composition, which helps regulate thermal conditions during sintering. However, raw petroleum coke is typically hard and abrasive, with a low grindability index. To make it usable in ceramic processes, it must be ground into fine powder with precise particle size control.
In Thailand, ceramic manufacturers often require grinding systems capable of processing 5–10 tons of petcoke per hour into powders with particle sizes ranging between 45 and 325 mesh (approximately 325–44 µm). This particle size range ensures optimal reactivity and blending characteristics for producing ceramic glazes, tiles, and advanced structural ceramics. The choice of grinding mill significantly influences production efficiency, energy consumption, and product quality.
For petroleum coke grinding applications in Thailand with a production range of 5–10 TPH, Shanghai Zenith Machinery recommends two optimal grinding systems that combine high performance with efficient energy usage: the MTW Trapezium Grinding Mill and the LM Vertical Grinding Mill. Both systems are designed for stable operation, long component lifetimes, and minimal environmental impact.
The MTW Trapezium Grinding Mill is Zenith’s flagship model for medium to fine powder production. It integrates advanced European technology and is particularly suited for non-flammable and non-explosive materials like petroleum coke, limestone, kaolin, and ceramics.
The MTW series features an intelligent control system with a bevel gear-driven mill structure, making it more efficient and quieter than traditional Raymond mills. For ceramic manufacturers in Thailand, the MTW110 or MTW110Z models are highly recommended for petcoke grinding with a capacity range matching 3–10 TPH.
| Model | Max. Feed Size (mm) | Final size (mm) | Capacity (t/h) | Main motor (kW) | Fan motor (kW) |
|---|---|---|---|---|---|
| MTW110 | <30 | 1.6–0.045 | 3–9 | 55 | 55 |
| MTW110Z | <30 | 1.6–0.045 | 3–10 | 55 | 55 |
Key Advantages:
For integrated grinding and drying requirements, the LM Vertical Grinding Mill is an excellent option. It combines five core functions—crushing, grinding, classification, drying, and conveying—into one compact structure. This makes it especially suitable for operations in humid conditions commonly found in Thailand.
Using the LM130K model, manufacturers can achieve a throughput of 10–28 tons per hour, while controlling the fineness between 170 and 40 microns. This flexibility makes it suitable for plants with a daily requirement of 5–10 TPH of finely ground petroleum coke for ceramic processes.
| Model | Plate diameter (mm) | Capacity (t/h) | Output fineness (μm) | Max feed size (mm) | Main motor (kW) |
|---|---|---|---|---|---|
| LM130K | 1300 | 10–28 | 170–40 | <38 | 200 |
| LM190K | 1900 | 23–68 | 170–40 | <45 | 500 |
Key Advantages:
For ceramic producers working in medium-scale operations in Thailand, choosing between the MTW Trapezium Mill and LM Vertical Mill depends on their process setup and energy goals.
Both machines can meet 5–10 TPH capacity requirements reliably, delivering premium quality powder while minimizing operational costs.
In modern ceramic manufacturing, environmental performance is as crucial as production capacity. The integrated dust collector system in Zenith mills ensures compliance with environmental regulations in Thailand, reducing particulate emissions to below 20 mg/m³. Furthermore, the energy-efficient design of both MTW and LM series mills significantly lowers operational costs and carbon footprint in comparison to traditional ball mills or impact grinders.
Through optimized particle distribution, reduced heat generation, and improved powder flow, ceramic manufacturers can achieve better sintering efficiency and improved surface finish of end products. By adopting Zenith’s grinding solutions, plants in Thailand can not only meet local environmental standards but also position themselves as leaders in sustainable ceramic innovation.
In summary, the grinding of petroleum coke for ceramic applications requires precision, high efficiency, and reliability. For manufacturers in Thailand targeting 5–10 TPH production, Shanghai Zenith Machinery Co., Ltd. provides the ideal combination of proven technology and localized service support. The MTW Trapezium Grinding Mill and the LM Vertical Grinding Mill stand out as world-class solutions capable of delivering fine, consistent powders essential for modern ceramic manufacturing.
By partnering with Shanghai Zenith Machinery, Thai ceramic producers can harness advanced grinding technologies, reduce operational costs, and achieve superior product quality—paving the way for a sustainable and competitive ceramic industry in Southeast Asia.
