In Myanmar’s paint manufacturing industry, the demand for high-quality fillers such as carbon black has significantly increased over the past decade. As an essential pigment and reinforcement material, carbon black enhances durability, color depth, UV resistance, and conductivity in various paint formulations. To meet the evolving market needs, efficient and reliable grinding solutions are vital to achieve consistent particle sizes and purity levels. Shanghai Zenith Machinery Co., Ltd., an acclaimed manufacturer of industrial grinding equipment in China, offers state-of-the-art grinding systems perfectly suited for this application. This article explores the use of carbon black grinding mills for paint filler production in Myanmar at capacities of 5–10 tonnes per hour (TPH), emphasizing the advantages of adopting Zenith’s advanced milling technologies.
Carbon black serves both as a pigment and a functional filler in paint and coating industries. For decorative paints, it provides deep black tones and color stability, while in industrial coatings, it enhances UV protection and mechanical strength. High-quality paint fillers require finely milled carbon black particles, typically in the micrometer or sub-micrometer range. A uniform particle size distribution ensures better dispersion in the binder and superior performance characteristics of the final product. Therefore, choosing an appropriate grinding mill plays a critical role in improving product quality and production efficiency.
Grinding carbon black poses several technical challenges due to its low bulk density, strong adhesion characteristics, and high tendency to agglomerate. Traditional mills often fail to produce consistent particle sizes without excessive energy consumption or maintenance overhead. Key technical requirements for a carbon black grinding system include:
To address these challenges, Shanghai Zenith Machinery Co., Ltd. provides an integrated grinding solution that ensures both high productivity and sustainable operation.
Given the production requirement of 5–10 TPH for paint filler in Myanmar, two of Zenith’s milling systems are particularly suitable: the MTW Trapezium Grinding Mill and the XZM Ultrafine Grinding Mill. These systems offer variable capacity ranges, controlled particle size, and robust performance under diverse operating conditions.
The MTW Trapezium Grinding Mill is one of Zenith’s flagship models designed with multiple independent patents. Featuring an advanced bevel gear transmission, a thin oil lubrication system, and an arc air channel, it ensures high efficiency and long-term reliability. For medium-scale paint filler production (5–10 TPH), the MTW110Z and MTW138Z models are ideal due to their balanced throughput and fineness control capabilities.
| Model | Max. Feed Size (mm) | Final Size (mm) | Capacity (t/h) | Main Motor (kW) | Fan Motor (kW) |
|---|---|---|---|---|---|
| MTW110Z | <30 | 1.6-0.045 | 3–10 | 55 | 55 |
| MTW138Z | <35 | 1.6-0.045 | 6–17 | 90 | 110 |
These models can perfectly cater to the Myanmar market’s increasing demand for 5–10 TPH carbon black powder production for paint fillers. Additionally, the MTW mill’s integrated design minimizes dust emissions, making it an environmentally friendly solution for local plants.
For applications requiring extremely fine particle sizes, Zenith’s XZM Ultrafine Grinding Mill delivers unparalleled performance. With its advanced design and optimized airflow system, the XZM series can achieve product fineness up to 2500 mesh, which is critical for high-quality carbon black fillers used in premium coatings.
| Model | Working Diameter (mm) | Max. Feed Size (mm) | Final Size (mesh) | Output (kg/h) | Main Motor Power (kW) |
|---|---|---|---|---|---|
| XZM221 | Φ800 | ≤20 | 325–2500 | 500–4500 | 75 |
| XZM268 | Φ1680 | ≤20 | 325–2500 | 5000–25000 | 315 |
With suitable configuration, the XZM268 can easily reach production rates equivalent to 5–10 TPH depending on the required fineness. Moreover, its compact design minimizes energy consumption while its intelligent control system guarantees stable production quality.
The typical process flow for carbon black grinding and classification includes feeding, pulverization, classification, collection, and packaging. The system designed by Zenith integrates all these processes seamlessly. The MTW or XZM mill serves as the core component, while auxiliary equipment—such as bucket elevators, dust collectors, and frequency-controlled feeders—ensures smooth and continuous operation.
For a plant in Myanmar, where operational reliability and maintenance simplicity are crucial, Zenith’s modular design approach ensures ease of installation and cost efficiency. Additionally, both selected mills come with intelligent control systems enabling real-time performance monitoring and automated adjustment.
Myanmar’s expanding construction and industrial coating sectors require increasing volumes of paint fillers. Establishing a localized carbon black grinding system with Zenith mills offers tangible benefits. Lower operational costs, optimized power consumption, and reduced reliance on imported fillers improve competitiveness for local paint manufacturers. Moreover, by adopting Zenith’s automated systems, operators can maintain consistent quality output even under variable raw material conditions.
When setting up a 5–10 TPH carbon black grinding plant in Myanmar, it is advisable to conduct a detailed feasibility analysis, including power availability, raw material characteristics, and logistics. Shanghai Zenith Machinery Co., Ltd. provides full technical support—from plant layout to commissioning—ensuring a cost-efficient and productive setup.
In summary, the rapid evolution of Myanmar’s paint and coatings industry demands efficient, reliable, and sustainable carbon black grinding systems. Shanghai Zenith Machinery Co., Ltd.’s MTW Trapezium Grinding Mill and XZM Ultrafine Grinding Mill stand out as ideal solutions capable of delivering 5–10 TPH throughput with exceptional fineness and quality. These advanced mills not only enhance production efficiency but also align with environmentally responsible manufacturing trends, making them the preferred choice for modern carbon black processing plants in the region.
