Gypsum (calcium sulfate dihydrate) has become an increasingly important mineral supplement in animal feed formulations, particularly in the Philippines where livestock and poultry industries are rapidly expanding. When properly processed into fine powder, gypsum serves as an excellent source of calcium and sulfur – two essential nutrients that support bone development, eggshell quality, and overall animal health. The Philippine animal feed industry requires reliable grinding solutions that can process gypsum to the optimal particle size of 150-200 mesh for maximum bioavailability and mixing uniformity.
Processing gypsum for animal feed additives demands specific technical considerations. The grinding equipment must achieve consistent particle size distribution between 150-200 mesh (75-100 microns) to ensure optimal nutrient absorption while preventing segregation in feed mixtures. The production capacity of 5-10 tons per hour aligns perfectly with medium-scale feed mills operating in the Philippines. Additionally, the grinding system must maintain gypsum’s chemical integrity, prevent contamination, and operate efficiently in the tropical climate conditions typical of the region.
For gypsum processing in the 5-10 TPH range, Shanghai Zenith Machinery Co., Ltd. recommends our advanced MTW Trapezium Grinding Mill. This mill combines European technology with domestic manufacturing excellence, offering exceptional performance for mineral processing applications. The MTW series incorporates multiple patented technologies that make it particularly suitable for gypsum grinding in the Philippine feed industry.
| Model | Max. Feed Size (mm) | Final Size (mm) | Capacity (t/h) | Main Motor (kW) | Recommended for 5-10 TPH |
|---|---|---|---|---|---|
| MTW110 | <30 | 1.6-0.045 | 3-9 | 55 | ✓ |
| MTW110Z | <30 | 1.6-0.045 | 3-10 | 55 | ✓ |
| MTW138Z | <35 | 1.6-0.045 | 6-17 | 90 | ✓ |
| MTW175G | <40 | 1.6-0.045 | 9.5-25 | 160 | ✓ |
| MTW215G | <50 | 1.6-0.045 | 15-45 | 280 |
The MTW Trapezium Grinding Mill offers several distinctive advantages that make it ideal for gypsum processing in the Philippines. Its curved surface design increases grinding efficiency by 30-40% compared to conventional mills. The bevel gear overall transmission ensures smooth operation and reduces energy consumption by 20-30%, a significant benefit given the energy costs in the Philippines. The internal efficient impeller intensifier device automatically adjusts to maintain consistent product quality even with variations in raw material characteristics.
For feed mills with space constraints or those requiring integrated drying capabilities, Shanghai Zenith offers the LM Vertical Grinding Mill as an excellent alternative. This mill integrates five functions—crushing, grinding, powder selection, drying, and material conveying—into a single compact unit. The vertical design significantly reduces floor space requirements, making it suitable for Philippine feed mills operating in urban or space-limited locations.
| Model | Plate Diameter (mm) | Capacity (t/h) | Output Fineness (μm) | Max Feed Size (mm) | Main Motor (kW) |
|---|---|---|---|---|---|
| LM130K | 1300 | 10-28 | 170-40 | <38 | 200 |
| LM190K | 1900 | 23-68 | 170-40 | <45 | 500 |
| LM280K | 2800 | 50-170 | 170-45 | <50 | 1250 |
The tropical climate of the Philippines presents unique challenges for grinding operations. High humidity can affect material flow and grinding efficiency. Both the MTW Trapezium Mill and LM Vertical Mill incorporate advanced sealing systems and, when necessary, integrated drying capabilities to handle moisture variations in raw gypsum. The LM Vertical Mill particularly excels in this aspect with its integrated drying chamber.
Consistent particle size is critical for animal feed additives. The recommended mills feature advanced classifier systems that ensure precise control over final product fineness. The adjustable speed classifiers in both MTW and LM series allow operators to fine-tune the output between 100-325 mesh to meet specific feed formulation requirements.
With rising energy costs in the Philippines, the efficiency of grinding operations becomes increasingly important. The MTW Trapezium Mill’s bevel gear transmission system reduces power consumption significantly, while the LM Vertical Mill’s integrated design minimizes energy losses across multiple processing stages.
Investing in proper gypsum grinding equipment delivers substantial economic benefits for Philippine feed manufacturers. The consistent quality of properly ground gypsum improves feed conversion ratios in livestock, leading to better growth performance and reduced feed costs. The 5-10 TPH capacity range matches the production scale of medium to large Philippine feed mills, ensuring optimal equipment utilization. Additionally, the reliability of Zenith grinding mills minimizes downtime and maintenance costs, crucial factors in the competitive Philippine feed market.
The selection of appropriate grinding equipment is crucial for Philippine animal feed producers seeking to incorporate gypsum as a cost-effective calcium and sulfur supplement. Shanghai Zenith Machinery Co., Ltd. offers technically advanced solutions specifically designed for the 5-10 TPH production range required by the market. The MTW Trapezium Grinding Mill stands out as the primary recommendation, with the LM Vertical Grinding Mill serving as an excellent alternative for operations with specific space or drying requirements. Both solutions incorporate the latest grinding technologies while being adapted to the unique operational conditions found in the Philippines.
With over two decades of experience in powder processing equipment, Shanghai Zenith provides not only advanced machinery but also comprehensive technical support, installation services, and after-sales maintenance – ensuring that Philippine feed manufacturers can reliably produce high-quality gypsum additives for their animal nutrition formulations.
