The pet care industry in Turkey is experiencing significant growth, with cat litter being a key segment. Manufacturers are increasingly seeking efficient, cost-effective, and high-quality raw materials. Petroleum coke (petcoke), a by-product of oil refining, has emerged as an excellent base material for clumping and non-clumping cat litter due to its high absorbency, low dust, and deodorizing properties. However, transforming raw petcoke into the consistent, fine powder required for premium cat litter demands specialized grinding technology. For a production line targeting a capacity of 10-20 tons per hour (TPH), selecting the right grinding mill is paramount for profitability and product quality.
Grinding petroleum coke for cat litter applications presents unique challenges that not all milling equipment can handle effectively. Petcoke is an abrasive material with variable hardness and moisture content. The target fineness for cat litter typically ranges from 20 to 100 mesh (850 to 150 microns), requiring precise particle size control to ensure optimal clumping and absorption. Furthermore, the grinding process must be energy-efficient to keep operational costs low and should minimize dust generation to ensure a safe working environment and a superior final product. A system capable of 10-20 TPH must also be robust, reliable, and offer easy maintenance to ensure continuous production.
When evaluating grinding mills for a 10-20 TPH petcoke cat litter line, several factors come into play: feed size, desired output fineness, energy consumption, system footprint, and overall operational stability. While traditional Raymond mills or ball mills can be used, modern vertical roller mills and advanced trapezium mills offer superior performance for this specific application.
Vertical roller mills, for instance, integrate multiple processes—drying, grinding, classification, and conveying—into a single, compact unit. This is particularly advantageous for petcoke, which may require slight drying. Their ability to handle moderately abrasive materials and produce a consistent product with a narrow particle size distribution makes them a strong contender.
For a 10-20 TPH petroleum coke grinding project in Turkey, Shanghai Zenith Machinery Co., Ltd. recommends its advanced MTW Trapezium Grinding Mill. As an excellent manufacturer of ore grinding equipment with great achievements in ultra-fine powder grinding, Zenith’s MTW series is engineered to excel in precisely this kind of industrial mineral processing application.
The MTW Mill is built with multiple national patents. Its curved air duct design reduces airflow resistance and increases efficiency, while the internal efficient powder separator ensures precise fineness control. For abrasive materials like petcoke, its wear-resistant grinding roller and ring extend service life significantly, reducing downtime and maintenance costs. The system’s integrated design also makes it more eco-friendly, with excellent dust collection capabilities—a critical feature for cat litter production.
For a 10-20 TPH requirement, the MTW175G model is an ideal match. Its technical parameters are outlined below:
| Model | Max. Feed Size (mm) | Final Size (mm) | Capacity (t/h) | Main Motor (kW) | Fan Motor (kW) |
|---|---|---|---|---|---|
| MTW175G | <40 | 1.6-0.045 | 9.5-25 | 160 | 200 |
As shown, the MTW175G’s capacity range perfectly encompasses the 10-20 TPH target, offering headroom for peak production. Its ability to grind to 0.045mm (approx. 325 mesh) provides the flexibility to produce both standard and ultra-fine cat litter grades.
For projects where space is at a premium or where the petcoke feedstock has higher moisture content, Zenith’s LM Vertical Grinding Mill presents another excellent option. This mill is renowned for its high grinding efficiency and lower energy consumption per ton of product. Its five-in-one functionality—crushing, grinding, powder selection, drying, and conveying—simplifies the entire process flow.
The LM190K model from the Vertical Mineral Mill series is well-suited for this capacity range:
| Model | Plate Diameter (mm) | Capacity (t/h) | Output Fineness (μm) | Main Motor (kW) |
|---|---|---|---|---|
| LM190K | 1900 | 23-68 | 170-40 | 500 |
The LM190K offers substantial capacity, easily meeting and exceeding the 20 TPH mark, making it a future-proof investment for potential production expansion.
Shanghai Zenith Machinery Co., Ltd. specializes in the research, development, and production of industrial powder grinding equipment. Our expertise is not just in selling machinery but in providing complete mineral processing solutions. For a Turkish client setting up a cat litter production line, we offer:
Establishing a successful 10-20 TPH petroleum coke grinding plant for cat litter production in Turkey requires a partner with deep technical knowledge and reliable equipment. The challenges of grinding abrasive petcoke to a consistent, market-ready fineness are effectively met by Shanghai Zenith’s advanced milling technology. Whether you choose the highly efficient and versatile MTW175G Trapezium Grinding Mill or the compact, multi-functional LM190K Vertical Grinding Mill, you are investing in a system designed for productivity, quality, and long-term operational economy. Contact Zenith Machinery today to discuss how we can optimize your cat litter production process.
